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--- door_access_controllers [2020-08-13 17:51] – tim
+++ door_access_controllers [2023-04-08 10:24] (current) – [PCB ESP32 (draft)] tim
@@ Line 33: / Line 33: @@
 Errata: a generic through-hole flyback diode should be fitted between GND and 12V_OUT, on the underside of the screw terminal.
-==== PCB v4 ====
+===== PCB v4 =====
 https://github.com/timhawes/onyx_robot/tree/or4
@@ Line 73: / Line 73: @@
 | U3 | ESP-12E or ESP-12F |
 | U4 | SPX3819M5-L-3-3/TR |
+===== PCB ESP32 (draft) =====
+This is draft design for migrating to ESP32.
+Goals:
+  * ESP32 series
+  * compatibility with existing wiring
+  * fit into the existing plastic enclosures
+  * nice to haves:
+    * fit existing enclosures better
+    * make wiring easier
+{{:20230407_doorman_esp32.pdf?direct&200|schematic}}
+{{:20230407_doorman_esp32.png?direct&200|}} \\
+(placement and routing isn't finished)
+What's changed:
+  * PCB is bigger, designed to screw into the enclosure as the manufacturer intended
+  * Uses the ESP32-S3-WROOM-1 module
+    * available with large flash/ram
+    * supports circuitpython
+    * supports native USB
+  * USB-C connector (plus optional UART pinout for low-level debugging)
+  * Pluggable 3.5mm terminal blocks for easier wiring (can be replaced with fixed blocks to reduce costs)
+  * MOSFET instead of relay (smaller, cheaper, probably more reliable)
+  * Dropped the PN532 reset pin in favour of a switchable power output (one less wire to manage)
+  * Reader connector has spare pins for existing LED and buzzer, but future readers can be I2C only for even less wiring
+  * Onboard RGB LED (will use with a light-pipe to eliminate the wiring for the current LED)
+  * Onboard buzzer
+  * Exit/Snib/Door inputs replaced with 4 general purpose I/O
+  * One I/O also has a power pin (e.g. to run the touch door handle)
+  * Optional Stemma QT (I2C) connector
 ===== Controller Unit =====
@@ Line 132: / Line 166: @@
 Cable colours in Hacklab installations:
-^ Pin ^ G1/G2/G8 ^ G11 (and photos) ^
+^ Pin ^ G1/G2/G8 ^ G11 (and photos) ^ Alarm Wire ^
-| GND | blue | blue |
+| GND | blue | blue | black |
-| VCC | green | orange |
+| VCC | green | orange | red |
-| RST | brown | brown |
+| SDA | orange | green | yellow |
-| SDA | orange | green |
+| SCL | white-green | white-green | blue |
-| SCL | white-green | white-green |
+| RST | brown | brown | green |
-| LED +ve | white-brown | white-brown |
+| LED +ve | white-brown | white-brown | orange |
-| Piezo | white-blue | white-blue |
+| Piezo | white-blue | white-blue | white |
 The LED should be connected between LED and GND, with a 120R series resistor. To avoid damaging the LED, use hot-melt glue to secure it in place (not cyanoacrylate).
@@ Line 149: / Line 183: @@
 ==== Version 2 ====
-CAD files: {{:back-box-1g-20190703.dxf|DXF}}
+The goal of this version is to make the assembly process easier and more reliable.
-In progress.
+It consists of a laser-cut acrylic plate that fits over a standard 1-gang UK electrical box. A PCB is glued to the inside of the plate, and this PCB integrates the PN532 module, buzzer, LED and wiring connections.
+CAD files: {{:back-box-1g-20190703.dxf|DXF}}\\
+PCB files: https://github.com/timhawes/onyx_reader
 ===== Software =====
+[[https://github.com/timhawes/doorman-firmware|Firmware]] - Arduino C++ built with PlatformIO \\
+[[https://github.com/timhawes/doorman-backend|Backend]] - Python 3 asyncio
 Features: